Upgrading Your Compressed Air System

Rebuilt Air CompressorsBecause they account for about 15% of the required power in a typical commercial facility, air compressors may account to a significant percentage of the energy bill each year. While that power may be necessary, it can also be used in an inefficient manner if that system is outdated. Leaks, improperly working equipment, and poor quality control checks can easily may an air compressor system utilize more power than it should. As a result, it may be time to upgrade your facility’s air compressor system. Upgrading your facility’s air compressor system can serve you and your business many benefits. Here are some positive benefits an upgrade to your compressed air system can offer:

  • Reduced noise levels
  • System operations working at optimal capability
  • Enhanced functionality
  • Conserving electricity
  • Decreased operating expenses
  • Greater level of quality control

To see if your system needs an upgrade, consult with a professional. Have him/her examine your system for any faulty equipment or malfunctions and see if your system is either in need of maintenance or perhaps an upgraded system. Upgrading your compressed air system can help save energy and time and your finances in the long run.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

When You Need to Service Your Air Compressor

Rotary Screw Air CompressorsIn order to maintain an optimal unit in efficient condition, it is very important to ensure an air compressor receives proper maintenance. As a significant investment, a great deal of care needs to be taken into maintaining an air compressor. To make sure that air compressor is properly care for, it is vital to perform routine maintenance on your air compressor. Here are some methods that can be used when servicing your air compressor:

  • Perform routine checks on all system aspects.
  • Specifically check for and address any components that are malfunctioning.
  • Keep in mind some air compressors feature safety valves that automatically release air in order to maintain air pressure within safe levels
  • Modern air compressors have either computer control or a microprocessor that can help monitor your unit and indicate when maintenance is required
  • Operating temperatures, pressure settings and oil levels are very important to monitor on a regular basis
  • Be sure that the right filters, coolant, and parts are being used

Fortunately, there are many reputable companies that can serve to keep your air compressor in working condition. These professionals can check your air compressor for any malfunctions and address them while replacing any worn out parts. This maintenance ensures avoiding expensive repairs and replacements down the road. Be sure to provide routine maintenance to your air compressor and have a professional examine your unit regularly.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Industrial Air Compressor Installation

How to Install an Air Compressor thumbnailIndustrial air compressors offer a great benefit to any facility or building they service. An industrial air compressor that is well connected in the right place can offer a significant increase in productivity in addition to other benefits. As a result, there are considerations to take when it comes to installing your industrial air compressor. Here are some key points to keep in mind when it comes to installing an industrial air compressor.

  • Be sure the unit will have access to enough cubic units of incoming air flow. At least 1000 cubic feet of air flow per 5 hp is necessary
  • Be sure the unit will be placed in an adequate temperature since adverse temperatures can cause the compressor undue stress, potentially leading to early malfunction
  • Check for dust and humidity in the air and be sure the air will be well moisturized so the unit can run properly
  • Be mindful of noise levels when it comes to location. High noise levels can impede work performance as a result of those subject to the unit’s noise

Some measures can be taken in order to benefit the area of the industrial air compressor. An example is using floor dampeners to reduce vibration, noise level, and any possible damage to the floor. This can also prevent the air compressor from shaking too much, effectively reducing maintenance costs. Taking these measures will give your unit longevity while maintaining work productivity.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Understanding Air Compressor Jargon

Rotary Screw Air CompressorsLike many forms of technology, air compressors tend to come with their own unique terms and acronyms, or ‘jargon’. In addition, there are different types of air compressors, each with their own category based on what functions they perform along with the processes involved. Here are some of the important terms and phrases when it comes to air compressors:

  • Duty Cycle- the amount of cooldown time a unit needs after performing in a schedule operating time
  • Capacity- air flow amount, often written as cubic feet
  • Intercooling- process of cooling gas in order to drop the temperature, reduce gas volume and turn vapors into liquids
  • Demand- air flow requiprements
  • CFM- Cubic Feet per Minute
  • SCFM- Standard Cubic Feet per Minute
  • Desiccant- A moisture absorber used in the process of adsorption, or removing moisture from compressed air

It could also be noted there are different types of air compressors. Dynamic type compressors utilize rotating impellers to create pressure and velocity in the air. Rotating compressors, also known as positive displacement compressors, take air into a confined space. Reciprocating air compressors use pistons in order to compress air. Regardless of your air compressor type, make liberal use of the manuals that come with these units in order to use the equipment to its best intended use.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Purchasing a Used Industrial Air Compressor

Used Air CompressorIf your business is in need of an industrial air compressor, there are two options. Either buy a brand new air compressor, or invest in a used one. Although there are certain advantages to a brand new air compressor, there are quite a few advantages on buying a used air compressor. A used air compressor can save a company thousands of dollars and work just as efficiently as a new air compressor. However, there are some things to keep in mind when purchasing a used air compressor. Here are some things to take into consideration when searching for a used air compressor:

  • Be sure the air compressor has clean, working parts first and foremost
  • Check for any sludge build-up and if there are any missing parts
  • If the air compressor is damaged, estimate the costs that would go into repairing it
  • Be sure the used air compressor is still under warranty, as it makes the process of getting it repaired much easier
  • Don’t be afraid to negotiate when it comes to finding a price for the used air compressor

Whether or not your business requires a brand new air compressor or will benefit from a used air compressor is ultimately up to you. With proper maintenance and up to date repairs, a used industrial air compressor can provide just as much benefit as a brand new industrial air compressor can while saving up to thousands of dollars in costs.

For all your installation needs, Air Center, Inc. can help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.