Preventative Maintenance for Industrial Air Compressor Systems
- Details
- Category: Blog
- Published on Monday, 22 July 2013 07:40
- Written by Super User
- Hits: 7825
All businesses that utilize air compressors know that a well-maintained air compressor is an air compressor working at maximum efficiency. Proper maintenance can prevent problems and save energy and repair costs. Most air compressors have maintenance schedules and have procedures for handling each specific maintenance interval. Here are some general ideas to keep in mind and follow when it comes to maintaining an air compressor.
- Scheduled maintenance allows for baseline measurements to be taken at regular intervals
- Filters are often designed specifically for certain pressure ranges
- Many units come with specific maintenance plans that must be directly followed as instructed
- Be sure the power is ‘off’ before beginning a maintenance plan
- Make sure all pressure in the unit is exhausted and that any source of power to the unit is locked out as well
- Maintenance often involves a basic check of the compressor and accessories
- Unusual vibrations or noises should be acknowledged during these checks
- Drain excessive moisture from the tank drain valve
Failure to use preventive maintenance can lead to product contamination and lower production quality. A compressor whose pressure output is off by even 4 PSI can cost thousands of dollars in energy costs per year. A sound maintenance plan can be performed daily or weekly. Be sure to meticulously follow the compressor’s maintenance instructions to the letter.
For all your installation needs Air Center, Inc. can help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Understanding the Parts of an Air Compressor
- Details
- Category: Blog
- Published on Monday, 29 July 2013 11:45
- Written by Super User
- Hits: 15379
Knowing more about an air compressor before purchasing one can benefit you greatly. The type of compressor you purchase also depends on where and how it will be put to work. Understanding the parts of a compressor and their functions can be beneficial before deciding on purchasing one.
|
Name of Part |
Part’s Function |
|
Motor |
The motor drives the compressor and provides the main source of power for it so that it can compress the air. |
|
Storage Tank |
Stores the compressed air until it is ready to be used. The tanks come in different sizes according to the compressor you are using. |
|
Drain |
Discards excess water from the tank by preventing moisture |
|
Intake Filter |
Cleans out dirt for air to flow and compress cleanly |
|
Exit Filter |
Removes any contaminated air in the air that is being compressed |
|
Control value |
Control air pressure in the compressor |
|
Switch |
Turns the compressor’s motor on to a minimum air pressure and will turn the motor off at a desired pressure |
Once you gain more knowledge about the parts of an air compressor and their functions, your shopping experience will be a lot easier and more successful.
For all your installation needs Air Center, Inc. can help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Space Saving Air Compressor Systems for Small Facilities
- Details
- Category: Blog
- Published on Monday, 05 August 2013 08:11
- Written by Super User
- Hits: 4436
Finding a suitable air compressor that is compact while being able to deliver substantial capacity and pressure can be difficult. Space-saving air compressors use small, compact spaces and can meet your demands while reducing energy costs. They have many benefits, including:
- User friendly controls
- Sound damping enclosures (most systems)
- Reliable source of compressed air for industry applications such as construction sites
- Wide range of models and accessories
- Saves space
- Allows energy efficient, high quality air flow
- Offer flexibility to relocate to temporary locations with quick, easy installations
The most common type of space-saving air compressors utilized in small facilities are reciprocating air compressors. They use positive displacement, or increasing air pressure by reducing it’s volume. They are available as air-cooled models and both lubricated and non-lubricated designs. They provide multiple capacity and pressure selections and are available in many standard and special order configurations, which include base-mounted and duplicated compressors.
A practical solution for small businesses and facilities, space-saving air compressor systems are an eco-friendly, energy efficient alternative that can provide the necessary functions of an air compressor while saving both space and energy costs.
For all your installation needs Air Center, Inc. can help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
How Filters Keep Your Air Clean
- Details
- Category: Blog
- Published on Monday, 12 August 2013 12:18
- Written by Super User
- Hits: 3782
It is extremely important to ensure that the air circulating within and around your air compressor is clean and healthy. Contaminants such as water vapor, oil and dust can pollute this air and destroy its competence. In order to prevent this issue, one has to invest in air filters, and have it installed; which can be a somewhat vexing task to undertake for some.
What do compressed air filters do?
- Remove dust, oil and other impurities from the air
- Protects your equipment and ensures its safety from contaminants
Compressor Intake Filter |
|
This type of air filter blocks particles and removes any chemical contaminants. The filter allows compressed air to pass through while filtering out any water and oil droplets. The air then passes through to the Coalescing filter. |
|
Coalescing Filter |
|
This filter effectively removes oil and water droplets by draining them from the compressed air. It is also extremely operative at removing large solids from the air. |
What should you keep in mind when choosing an air filter?
- Specific manufacturer that the air compressor uses
- Determine the filter element of your air compressor
- Temperature of the environment where the filter will be in use
For all your installation needs Air Center, Inc. can help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.